Prince Plans
HOW TO BUILD A BLERIOT-TYPE MONOPLANE |
By: Laurence L. Prince |
In the following series of articles it
will be the object to explain in detail the method of constructing a monoplane of the
Bleriot type. This machine has approached much nearer to a standardization than any other
aeroplane, and is by far the most popular of all monoplanes. While every part of the
machine will be treated in detail, it would be well for the prospective builder to become
move or less familiar witbl the subject of aeroplane construction in general before at-
tempting the actual building work. There are many valuable books, including both popular
and technical treatises on aviation, and it will be found advantageous to read at least
one or two of these first, and to have them on hand for reference work afterwards.
The actual work of building requires neither very many tools nor a very comprehensive and
complete workshop; but the builder will find It absolutely necessary, It he contemplates a
thorough and successful Job, to haywat his disposal a shop at least 35 feet square, which
is just about sufficient to allow the complete assembling of the machine.
I have chosen the Bleriot type for my subject because of Its small size
and compactness, as well as the fairly moderate cost at which it may be built, and also
because, If built rightly, it offers an opportunity for successful flying with any of the
good aeronautic motors now available in this country as its power plant.
In the text we will go very carefully into the weights of the various
parts, both separate and when assembled, and a word of caution here as to the Importance
not only of net weight, but of the distribution of that weight, appears in order. Unlike
the biplane, In which the experimenter may correct discrepancies in his center of gravity
or center of lift by shifting his motor or seat. or by adding to his front or rear control
surfaces, In the monoplane of this type there Is very small chance for such changes. And.
consequently, there to no leeway for errors. An estimate of the time required to
complete this machine must, of course, be rather vague, except by comparison with the time
necessary in biplane building. and it will be found that owing to the more complicated
methods employed it will consume probably twice the time required to put up a standard
biplane type.
Nevertheless, I feel confident that the builder will learn upon the
completion of his work that the novelty of having a machine different from "those two
others over there" will be found ample compensation for his long time In the shop.
We may divide the work of building this machine into four main headings: First, alighting
gear; second, fuselage; third, surfaces, and fourth, assembling. |
Fig. 25 shows the assemblage of lower
end of pedestal and the flexing arm and drums. The flexing lever itself should measure 12
inches long, 2 inches wide at the center and tapering to 1 inch at either end, the ends
being rounded off. and 1/4 inch thick. At the ends and 11 inches from center to center are
drilled 3/16 inch holes. The wires D and E extend from these holes up through the floor
and are made fast to the control bell, to be taken up later.
Two 1/8-inch holes are now drilled in either cut about l 1/2 inches from the end to
accommodate the stranded cables H and J. H is the end of wire A which passes over the drum
K, while the end of the wire B is shown at J, passing over the drum in the opposite
direction. The wire C is passed under the free sheave immediately adjacent to the drum K.
The detail of the construction of these parts is shown more plainly in the enlarged
drawing at Fig. 26. DF is a separate
casting. the part DE being a cylinder 1 inch in diameter and 2 3/4 inches in length. The
part EF is flat, 1/4 inch thick. 1 inch wide and 2 1/2 inches long. The two rear sections
of tubing are flattened for a space of 3 inches and are bolted one on either side of this
diagonal flange F. Two 3/16-inch bolts should be used here. The two front pieces of tubing
are bolted in like manner to the cylindrical end of this casting, as shown at H.
A is an end view of the flexing lever, and B denotes the drum that is cast integral with
the arm. This measures 3 inches outside diameter and 1/4 inch thick. The groove is set
into the drum 1/4 inch, making the diameter of the drum 2 1/2 inches. The free sheave C is
of the same dimensions as
the drum B, but is independent of the other. The flexing lever and drum and this sheave
should be drilled through the center a hole 1 1/64 inches diameter, making a free bearing
on the 1-inch axle. They are held in place by a 1/8-inch cotter pin at either side, as
shown in cuthe sides of the drum and sheave should be turned down smooth to reduce the
friction, for during the process of wing warping these two members rotate in opposite
directions.
In Fig. 25 the turxibuclile L is set about 1 foot from the flexing lever, and another
similar turnbuckle is set in wire A. The continuous wire C has one turnbuckle, at M. When
this pedestal is completed it should measure 24 inches from drum to the bottom of the
flooring in the fuselage. Figs. 27 and 28 show the detail of assemblage of the supporting
mast on the top fuselage members. For this mast four sections of the tubing similar to
that used on the under pedestal are now to be cut, each 28 1/2 inches in length.One end of
each should be flattened for a distance of 1 1/4 inches, to make a fit on the top fuselage
members, as noted in Fig. 27. |
Fig. 1 shows the alighting gear, which is composed mainly of
two horizontal members of hickory (a a,), two upright members of spruce (b b'), two
upright members of steel tubing (c c') and two wheels, with their connections for sliock
absorbing and lateral play. Fig. 2 represents the two horizontal hickory members. These
are made from selected second-growth hickory, without flaws, They may be consid- ered the
most important single parts in the machine. Dimensions, 3/4 x 4/3 x 64
Inches, the last 1 foot at either end being tapered to a width of 3 3/4 inches at the end.
Bevel these 1 inch deep on both sides, as shown in cut. A hole is now cut at either end,
60 Inches from center to center, slightly full of 2 inches.
Two uprights of spruce are to be made as at b, Fig. 1, dimensions, 2
1/4 x 1 1/4, x 48 inches. On the flat side (2 1/4 inches) the knee can be glued on, and
should measure 2 1/4 13/16 x 4 inches. The top of knee should be 22 1/2 inches from top of
strut. Bevel edges of strut 1 inch deep, as shown cut. When these four members are
completed cut two a tions of tubing (c c', Fig. 1) from 2-inch 18-gauge stock, measure 4
feet 5 1/4 Inches in length.
The castings necessary In this machine are numerous, a some of them are
of very intricate design. It would be w for the builder to purchase a complete set of
these castin, and save himself the delay and tedious work incident to making them or
having them made for him. Any of the leading aeronautic supply houses can furnish them.
Figs. 4, 6 and 6 show in detail the joints shown at A, B, C and in Fig. 1. The two
uprights b b' can now be joined onto the hickory members, and should measure 26 1/2 inches
apart from their inner edges. Referring to Fig. 4, the macadamite socket measures 3 x |
A 3/10-inch bolt is used here. The terminal for the ,day wire is made of a section
of 1/2-inch steel tape, 2 1/2-inches long, doubled over upon itself, and the turn
reinforced by a 1/2-inch length of a wire nail. The eye for the wire is drilled close up
against the nail. This makes a very serviceable terminal for use throughout the machine
wherever such a device is needed.
The upper ends of mast members are flattened as shown in Fig. 28.
At A, is shown the end of the longitudinal tubing member, which is cut to a length of 46
inches.one end of each should be flattened for a distance of 1 1/4 inches, to make a fit
on the top fuselage members, as noted in Fig. 27. A 3/10-inch bolt is used here. The
terminal for the ,day wire is made of a section of 1/2-inch steel tape, 2 1/2-inches long,
doubled over upon itself, and the turn reinforced by a 1/2-inch length of a wire nail. The
eye for the wire is drilled close up against the nail. This makes a very serviceable
terminal for use throughout the machine wherever such a device is needed. The upper ends
of mast members are flattened as shown in Fig. 28. At A, is shown the end of the
longitudinal tubing member, which is cut to a length of 46 inches. Either end is plugged
with a round section of wood for about 1 1/2 inches, and the union made as indicated in
the drawing, a 1/8-inch bolt being used, and a terminal placed on either side. The forward
uprights are bolted to the fuselage at a point 1 foot 6 inches from the front end, and the
rear sections are set 6 feet 3 inches from the front end.A pair of diagonal brace wires
are set on either side of this structure, and are equipped with wire-strainers of the type
shown In Fig. 25. At the rear end of the horizontal top member of this mast a small double
pulley |
4 inches and 1 inch deep. The bolt shown through the fuselage
member is 1/4 x 2 1/2 inches, while the others are 3/16 x 1 1/2 inches and 3/10 x 2
inches. Although the cost is more, stove bolts should be avoided, and the builder should
use machine screws throughout. The fuselage member is made fast to the horizontal beam by
two bolts set 1 1/2 inches apart. Fig.5 shows the joint at bottom member. The same sock is
used, the only change being a milled slot on one side, 7/8 x 1/8 inch. continuing through
the hickory member diagonal] as shown, to allow the steel tape to run through. Two 3/16
inch eyebolts are used on the inner side, to which are attached two parallel brace wires,
3/32 inch D. Set these two eyebolts 1 1/2 inches apart.
Fig. 3 shows in detail the union of the 2-inch steel tubing with the upper transverse
member. As indicated by dotted lines, the tubing extends up through 2-inch hole, flush
with upper surface. On top is an aluminum plate 1/8 inch thick and 3 1/2 inches in
diameter. The macadamite socket on under side measures 3 1/2 inches diameter and 1 inch
deep. This socket should make a snug fit to tubing. On the inner side drill two 13/64-inch
holes 1 inch apart, into which is to be
placed the "U" bolt shown. This can be made of 3/16-inch steel wire, and should
be about 2 1/4 inches long, threaded for about 1 inch. Two 3/16-inch bolts, set at angles
of about 60 degrees from a line through center of transverse hickory member, serve to
further lock the two aluminum parts. A 3/16-inch bolt through the side of socket and the
tubing completes the joint. Before putting in the two uprights of steel tubing, the
slidilag collar, Fig. 7, must be slipped onto the tubing. These two collars can be cast of
brass or steel. Do not use macadamite here. The dimensions are shown plainly in cuts.
After attaching these the builder can proceed, next making the connection at bottom of
steel tubing, as shown In Fig. 6. In this joint two macadamite sockets like the one used
at the top are used, one on the upper and one on the under side of transverse wooden
member. Two 1/4-inch eyebolts are used. one directly in front and one behind the steel
tubing, which serve also as the bottom fastening for the wires from the shock absorbers.
The sockets are further fastened to each other by a 3/16-inch bolt through center of
wooden member. The under socket is made fast to the steel tubing by a 3/16-inch bolt
through socket and tubing, running parallel to wooden member. Through the upper socket,
1/2 inch above its base, is put a 1/4-Inch eyebolt, with large eye 1/4 inch in diameter,
and through the steel tubing 1 inch above the first is placed another similar eyebolt.
The eyebolts should be turned out of high-grade steel, or they may be had from the
aeronautic supply houses. They are the connections for the main supports for the wings. A.
1/4-inch nut should be used. After having assembled the main frame, as shown in Fig. 1,
the builder can now put in the steel tape guy that runs from "U" bolt at top of
steel tubing down through bottom wooden member and up to top of opposite tubing. This tape
is to measure 3/4 x 1/16 inch.
In putting this in it will be found very much easier done if you will first run it through
the milled slots In bottom member, bending It so that it lies flush with under surface and
perfectly taut. The "U" bolts can then be riveted on, care being taken to allow
for some tension to be taken on the "U" bolts.
Referring now to E E, Fig. 1, at points 1 inch below the top surface of the knees and set
1 1/2 Inches apart, put two 3/16-inch eyebolts in either knee. The crossed wires are shown
in the cut can be put in, using the regular method of fastening with a 1/2-inch brass
ferrule (shown in Fig. 5). There are two pairs of parallel wires 3/32 inch in diameter.
Right here I will suggest that throughout the construction of this machine the builder use
a good grade of soft steel wire. as It has been found that highly-tempered wire of any
kind has a great tendency to snap at the points where it has been sharply bent. The
tendency on the part of a soft wire to stretch need not worry the builder in this machine,
as there are no stay wires of any great length, and they can easily be taken up by the
wire-strainers which are used. |
should be hung and held In place by a small cotter pin on
either side. The sheaves of this pulley should be at least 1 inch in diameter, and should
be large enough to accommodate a 3/32-inch wire. These can readily be got in galvanized
iron, or the builder may construct one of macadamite.
Fig. 29 shows the construction and assemblage of the control
bell. It is located at the exact center of the section of flooring. In the illustration K
is a wood base 2 inches square for the lower 1 inch, and from thence up rounded to a
diameter of 1 1/4 inches at the top. Hardwood should be used. It is made fast to the floor
by the use of four angle plates of aluminum 1 inch square and 1/8 inch thick, bolted as
shown with 1/8-inch bolts and wood screws. It stands 3 1/2 inches high. E Is a universal
joint. cast of macadamite, having its shafts 1/2 inch in diameter. The lower shaft is set
into the top of the wood base, so as to bring the center of the joint 5 inches above the
flooring, and is joined to the wooden piece by a 3/16 inch bolt.
F, the bell proper, is 11 inches in diameter, 3 inches deep, and
the walls are 3/16 inch thick, cast of macadamite. At G is a macadamite socket 4 1/4
inches high, 1 inch in diameter, and with a disklike flange at its base, 3 inches In
diameter, and cast so as to conform perfectly with the convex surface of tho control bell,
to which It is riveted at its center. A hole is drilled up through the wall of the bell
and into this socket for a distance of 2 inches, the upper shaft of the universal joint
making 4 tight fit into this hole and being held fast by a 1/8-inch bolt through socket
and shaft. The upper end of this casting is machined out to form a socket for the wooden
control post H, leaving a wall 1/16-inch thick. The post is bolted to socket as indicated,
by the use of two 1/8-inch bolts. The control post H is made of hardwood, 7/8 inch round,
but left square at the top, where is it joined onto the hand wheel J by being inserted
snugly into a rectangular hole in the hub of wleel and held as shown by an aluminum plate
screwed on the top. The hand wheel should be 8 inches diameter and 1 inch thick.
on the periphery of the control bell four 1/4-inch holes should be drilled, and
countersunk at opposite ends of diameters running longitudinally with and perpendicular
with the machine, respectively.In the diagram the wires A and B are identical with wires D
and E in Fig. 25, attached to the ends of the warping lever. At C and D are holes bored
through the flooring, 1 inch in diameter, through which these wires pass. In making the
control post H, it must be cut to a length to bring the top of the wheel 21 inches above
the flooring. A wire-strainer should be placed in either wire A or wire B to make the
connection between the control bell and the warping lever without slack. In our last issue
we completed the part of the control system Pertaining to the lateral stability, that of
the wing flexing. The means by which the vertical steering and the longitudinal control
are obtained are illustrated in Figs. 30, 31 and 32. In Fig. 30 the wooden foot lever
measures 22 inches long, 1 1/2 inches wide at the central part, and 1/2 inch thick. It
should be made of ash.The last 5 inches at either end are tapered concavely on the rear
edge. To prevent tile foot from sliping. This lever is situated directly forward of the
control bell, 8 inches front its base. The detail of the lever is shown. A is the
foot level to the tinder side of which, it its center, is bolted the macadamite socket B.
This socket, as well as that shown at B', is 3 inches long, 1 inch deep and 1/8 inch
thick. E is a piece of 3/4-inch, 20-gauge steel tubing, 3 1/8 inches long, inserted into
socket B and bolted thereto with a 1/8-inch bolt. A 3/4-inch hole is bored through the
flooring C, and is capped with an aluminum plate G, 1 1/2 inches square, screwed to the
floor.In the section of tubing at a point 1 1/2 inches below the lower edge of foot level,
is set a 1/8 inch cotter pin, which bears on this aluminum plate. At D is shown a macamite
lever measuring 12 inches by 1 1/2 inches at the center and tapering to 3/4 inch at either
end and 3/16 inch thick. To it is attached, as indicated, the socket B which is in turn
made fast to lower end of the sectio of 3/4 inch tubing by a 1/8-inch bolt. The upper edge
of this socket should fit flush against the lower sufface of the floor, so as to prevent
any lateral play in the hole in floor. |
TO BUILD FIRST CONCRETE HANGAR
Boston, April 13-At a cost of $200,000, a combined hangar and garage Is being built In
this city, and is expected to be completed by the middle of August. Moses H. Guiesian, a
local real estate dealer, Is at the head of the enterprise and is enthusiastic over the
plans of what he claims will be a model for future constructors.
The plans call for a concrete structure, one story high, the roof being
utilized for the aeroplane sheds. The lower floor will be used as a garage, with workshops
and machine equipment for repairing both automobiles and aeroplanes.
On the roof, which will be of trussed construction, with a smooth
getaway more than 200 feet long, will be ten separate compartments, 45 feet wide, each for
the storing of an aeroplane. Communication with the machine shops is afforded In each
shed, so that engine and spare parts can be repaired without great difficulty.
The building is to be located in Cambridge, near the boat houses of the
Harvard University crews, with wide stretches of open country over which the monoplanes
and biplanes will maneuver. Gulestan declares that several local agents for aeroplane
manufacturing companies are planning to move to his hangar, In company with at least a
dozen automobile agencies. It is in private owners of aeroplanes, however, that he places
most belief.
"I may seem to be ahead of the times, but I firmly believe that
the enterprise will be a success," said Galesian. He was formerly owner of the Castle
Square Theater, and only, recently purchased a Back Bay building, now used by a college of
oratory, which lie will remodel Into an up-to-date theater, to be occupied by a stock
company, the ground floor being occupied by a trust company and restaurant.
Continuing the discussion of the method of constructing the alighting gear, refer now to
Figs. 8 and 9, which illustrate the limit clamp collars that are placed at the extreme top
of either steel member, and at a point 19 inches from top wooden Member, to serve as
limits to the play to the shock absorbers. The upper clamps are made of oak or hickory,
while the lower ones are cast in brass. The clamp in Fig. 8 |
At either end of tile lever D, and 11 inches center, to center-, are drilled
1/8 inch holes, to which rudder control wires are attached. They are cut to a length of 29
inches. The memberr, G, two o which are used, are composed of 5/8 inch, 18-gauge tubing,
and are 17 Inches in length. The detail at D in this cut is in the cut, is a section of
20-gauge tubing bent into a "U" shape and. clearing the outside edge of the tire
by about 1 inch. Either end is flattened and drilled to fit the 3/8-inch axle of the
wheel. At the center of the carved part is fastened a strap of rubber 3/8 inch in
diameter, which is fastened to the either lower fuselage member by two covering wires from
its rear end. This rubber should be put under a tension sufficient to prevent the wheel
from slowing sidewise when the weight of the fuselage rests upon it.
The members J, used to brace the lower end of the up right tubing
member, are composed of 5/8-inch, 20-gauge tubing, and are bolted to the lower end of the
upright by a 3/16-inch bolt. They are then flattened at their other ends and are bolted
one to each of the lower fuselage members by 1/8-inch bolt. Their length is to be 33
inches. The wheel shown should measure 20 inches by 1 1/4 inches, equipped with pneumatic
tire and knock-down hub with 3/8- inch axle. By examining the photograph of the finished
machine it will be seen that the assemblage of the fuselage and the alighting gear is
further strengthened by two diagonal wooden members extending upward from the base of the
two uprights in the alighting gear to a point 16 inches to the rear of these uprights on
the lower-fuselage members. Fig. 35 illustrates this brace member in detail. It is made of
hickory, Its dimensions being 3 inches by 1 inch cross section, and is about 26 1/4,
inches in length. The exact length must be determined, however, by actual fitting on the
machine. At each end the strut is tapered to 2 1/4 inches width, and is shaped to fit at
top and bottom as indicated in the cut, and beveled as shown. At the top, at A, is a
macadamite socket, 1 inch deep, and 4 1/2 inches long. In the illustration it is seen that
the U bolt holding the upright strut, which is directly above this Point on the fuselage,
is extended downward through the flanges of this casting, and rates holding in place. A
1/8-inch bolt through the sides of the socket and through the end of the wooden member
completes the joint.
|
is to be made 4 inches long and 3/8 inch thick, with 1/2 inch
lugs at top and bottom, through which are placed 1/8 inch bolts to clamp them tightly onto
the steel tubing. The brass clamps, Fig. 9, are 1 inch long and 1/8 inch thick with
1/2-inch lugs for bolts, as shown. In attaching these lower clamps care must be taken to
set them very tightly on the tubing, as the tension of the shock-absorbers, when relieved
of the weight of the machine, exerts quite a heavy pressure on them.
When the work has progressed this far the builder is ready to start on the wheel
connections. Referring to the side view in Fig. I the long uprights are made of 1-inch 18
gauge steel tubing, while the short diagonal members are of 3/4-inch 18-gauge tubing. The
wheels to be used should meas- ure 28 x 2 inches, with steel rims, and special knock-down
hubs should be used, as it will very greatly facilitate the work of changing a tire in
case of breakage. The longer members are cut to measure 48 Inches in length.
The builder will save time by assembling both sets at once. Four lengths of this 1-inch
tubing are needed. Next cut four lengths of the 3/4,-Inch tubing 22 3/4 inches long. Fig.
7 shows In detail the union of top of tubing with sliding collar. Taking the four lengths
of 1-inch tubing, flatten both ends for a distance of 2 inches down until walls of tubing
are 3/8 inch apart. Now cut a piece of soft wood to fit wedge-like into this flattened
end, and drive it in until it is firmly held by the tubing, when it may be trimmed off
flush, and the tubing flied off smooth, and slightly rounded. In one end of each member
and 1/2 inch from end drill a 13/16 inch hole. This will make a loose fit over lug on
sliding collar, and will allow for the slight angle at which these members are set, as
seen in Fig 1.
In the other end of each member and 1/2 inch from end drill a hole 1/16 inch larger than
diameter of axle of wheel. The standard kcnock-down hubs are equipped with 3/8-nch axles,
so it using this hub make holes 7/16 Inch in diameter. One end of each short member is now
to be flattened for a |
THE SURFACES. The extreme dimensions of the main carrying
surfaces of the Bleriot are 13 feet 4 Inches by G feet 10 Inches. the outer edge, however,
being rounded off at both the front and rear, thus reducing this area considerably. The
structure of the wing is composed mainly of two longitudinal wing bars, crossed at
intervals of 14 inches by twelve built up ribs, the whole being faced on the entering edge
by a semicylindrical section of very thin aluminum sheeting, on the trailing edge by a
flat wooden member and on the outer curved edge by a similar flat strip laminated into
form, and the whole braced by a series of crossed 1/8-inch steel wires. The frame is
covered on both upper and lower surfaces.
The forward wing bar should be made of ash and should measure 3/4 inch by 3 inches and 12
feet 10 inches long. The rear bar is also of ash, 5/8 by 2 Inches and 13 feet In length.
Flg. 38 shows the built-up rib and the detail of the Joints with
sheet aluminum at the forward edge, the two wing bars and the trailing edge.
The rib is made of ash and should be formed of two laminations to cross the grain. It Is
dressed down to 3/8 inch thickness. The most convenient method of construction is to make
a solid wood pattern of the rib from which the complete set can be marked out and cut to
shape very readily with a band saw. At the front edge there is a solid head 2 inches wide,
onto which the sheet aluminum is screwed, as in detail A. The upper and lower rib bars are
3/4 inch thick. The part of the rib left solid at points B and E in the upper drawing are
8 inches in length, at D 3 inches, at F 1 1/2 inches and at G 2 inches. The thickness of
the rib throughout its length is as follows: At A 2 1/4 inches, at B 3 1/4 inches, at C 2
7/8 inches, at D 4 3/8 inches, at E 2 1/4 inches, at F 1 1/2 inches and at G 1/2 inch. The
depth of flexure of the wing from its chord line at these various points is as follows: At
B 3 3/8 inches, at C 4 1/2 inches. at D 4 3/8 inches, at E 3 3/8 inches and at F 2 1/8,
inches. When the rib is completed it is cit into three sections, being sawed at points B
and E. At B a 3/4-inch section must be taken out and at E a 5/8-inch section must be cut
out, thus allowing for the thickness of the wing bars without destroying the continuity of
the curve or the total length of the rib.
|
distance of about 2 inches until the walls are 1/4 inch apart,
and are finished with wooded plugs in the same manner as the longer members. Drill these
1/2 inch from end with same sized drill as used on tie long members, to fit the axle. The
other end of each of these members la next flattened for a distance of 3 3/4 inches, and
at a point 2 3/4 inches from the end drill a 13/16-inch hole.
The detail of the union of these two members with sliding collar at bottom of upright
tubing member is shown at Fig. 10. Note that between the hole and the end of tube it is
further flattened and is bent around the collar, being locked at the extreme edge by a
1/8-inch bolt. The collar used in this joint is identical in form and dimensions with the
Upper collar shown in Fig. 7, except that the two lugs for the shock absorber wires are
sawed off and the surface filed down smooth. In Fig. 11 is shown the method of attaching
the sliding collar to bottom of main tubing member. The bottom edge of the collar should
be Ih inch above bottom of upright
tubing, and is held in place by a 3/16-inch cotter pin above and below the edge of the
collar. In fitting these collars onto the upright tubing care should be taken that they
are not too tight to prevent free play when well oiled. The tubing on all four of these
collars is held in place by 1/8-inch cotter pills, as shown in cuts.
Fig. 12 shows in detail the assemblage of axle of wheel with the tn,o connecting pieces of
tubing and with the axle which serves to keep the two wheels parallel with one another.
The member C in the illustration is made of ash and should measure 1 inch in diameter at
either end and 1 1/4 inches In diameter at the center. On either end is a ferrule B made
of 20-gauge 1-inch steel tubing, measuring 2 inches from edge to the flattened part, and
fitted tightly onto the end of the ash axle. It is made fast by a 1/8-inch bolt and by a
3/16,- inch eyebolt, as Shown. The wire D leads to spring attached to untler side of the
bottom member of alighting gear an the opposite side, as noted in Fig. 1.
At A, Fig. 12, is an angle plate. This is made from 1/18- inch steel stock and is 1 inch
wide, either flange measuring 1 1/4, inches in length. In the center of one flange drill a
hole to fit snugly over the axle of wheel, E. The flattened end of the steel ferrule is
made fast to the other flange of angle plate by a 3/16-inch bolt. |
Reterrirg to the plan view of the machine at the head of this
article it will readily be seen that the curve of the forward and rear edges of the wing
at its outer extremity makes necessary the shortening of the ribs in that part of the
structure. The last three ribs will have to be thus treated, their chord lengths being as
follows: 1st feet 6 inches, all being taken off the rear end; 2d. 5 feet ll:'inches, all
being taken off the rear end; 3d, 4 feet 5 Inches, of which 4 1/2 inches is taken off the
front end, and the balance off the rear. The last two of these ribs may be made 1 1/4
inches narrower throughout, and the wing bar from that Point to its outer end tapered to
accommodate this smaller sized rib. In assembling the ribs with the wing bars it is best
to place the rib at the square end of the wing first, tne end of the forward wing bar
should come flush with this rib. The end of the rear bar, however, must be allowed to
project 3 inches beyond this first rib this projection forming the rear connection of the
wing to the fuselage, as In Fig. 20. The assemblage of the sections of the ribs with the
wing bars is illustrated in the detail drawings E, E, Fig. 38. In the top view is shown an
aluminum plate. Its dimensions are 1/8 inch thick. 1 inch wide for a space of 1/2 inch at
Its center, and tapering to a width of 3/8 inch at either end, and 6 inches in length. Two
plates are used at each Joint, above and below the wing bar, as shown in E. These are
mortised into the upoer and lower surfaces of the rib sections, which are brought snugly
up against both sides of the wing bar, when the plates are set by four 1/8-inch steel
rivets, capped by 3/8-inch copper burrs. Two 1/2-inch wood screws are set through the
center of the plate into the wing bar. For the building of both wings 96 of these aluminum
plates will be needed. fter this assembling is completed the aluminum sheet may be put
into place at the entering edge. This sheet metal should extend out to and including the
eleventh rib, this being the point at which begins the curve rearward of the front edge.
For this edging a strip of 20-gauge sheet aluminum should be cut 5 1/2 inches wide, with a
length sufficient to extend about 1 inch beyond the eleventh rib. It may be curved to
shape by rolling over a section of 2-inch round wood or tubing. The detail drawing at A
shows the method of making It fast to each rib end with two 3/8-inch wood screws. At G is
shown a sectional view of the trailing edge bar. It is made of spruce or poplar, l 1/4
inches wide and 1/4 inch thick.Its length should be sufficient to take it about four
inches past the ninth rib, at which point the forward curve begins. |
FUSELAGE. The fuselage of the blerioot can be made of
any one of several different kinds of wood. If a good, straight grained poplar can be
obtained it to a very serviceable wood to use. Ash, although considerably heavier, will
prove to be very good. If the builder does not object to an added expense and can take a
little more time In the building of the fuselage, the best result will be obtained by
constructing the four main members of laminated ash and spruce. This, however, is by no
means necessary to a satisfactory job. Spruce alone should be avoided, as the right kind
is very difficult to obtain.
All four of the longitudinal members, as shown in plan view fix last week's Aero, are of
the same dimensions sectionally, 13/16 inches square at the extreme forward end, and
tapering gradually to a sectional dimension of 7/8, inch square at the rear. Fig. 14
illustrates the curve to be given each of the two top members at their front ends, and
also shows the curve at the front ends of the bottom members. This curvature can be formed
in either of two ways. First, by the use of a steam box bending them on built-up forms;
second, which will prove to be very much easier, by making two saw cuts, dividing the
member into three strips of equal width, down to the end of the curved Hart, after which
the saw cuts can be filled with strips of wood 1/16 inch thick, and the whole assemblage
glued and placed under heavy pressure to a form of the curve desired.
PARIS-ROME-TURIN RACE PLANNED. Rome, April 10.-The biggest
aeronautical event of the year, If nothing intervenes to change the present plans, will
undoubtedly be a cross-country race-Paris-Rome-Turin-to be held some time this summer,
which has just been announced. It will be held in connection with the celebration of the
unification of Italy, at Rome, and the Turin exposition. The French end of it will be
managed by the noted Paris newspaper, La Petit Journal, while the rest of the long route
is in charge of the celebration committee and the aviation section of the Italian Touring
Club.
The route provisorily approved by the Federation Internationale will be approximately as
follows: Paris to a point near the Mediterranean shore, 434 miles. From there to a point
near Pisa, over water, following the rocky and dangerous Riviera coast, 93 miles. Then to
Rome, 93 miles. At Rome a stop of four days is to be made, to enable the aviators to take
part in the aviation meet, which will be one of the features of the celebration. The last
stretch, Rome-Turin, 372 miles, is the most interesting, as the Apennine range, which
reaches an attitude of 6,000 feet, will have to be crossed. The entire distance is thus
1,600 kilometers, or just 1,000 miles. The prizes to be competed for reach the tidy sum of
half a million francs, or $100,000, distributed as follows;
By Le Petit Journal, 100,000 francs; by celebration comittee at Rome, 100,000 francs; by
various prizes during meet at Rome, 100,000 franca; by celebration committee at
Turin.Continuing the work on the main members of the fuselage the bottom ones are cut 20
feet 3 inches in length, while the top ones are 20 feet 6 inches long. If the builder find
difficulty in obtaining pieces of this length, they may be made of two seperate pieces, in
which case the splice should be made at a point about 16 1/2 inches from the front end,
and the ends to be spliced should overlap 18 inches, each one tapering to a feather edge,
glued and reinforced by a tight wrapping of silk tape and varnished. The rear part of the
fuselage, from the last upright strut to the point at the extreme rear one where the two
members at top and bottom meet. Is made up separately and joined. At A is a macadamite
plate cut to fit the angle at which two members join and 1/16 inch thick. Two similar
plates are used to make each joint, one on top and one unnder the spare to be joined, and
connected by four 1/8-inch bolts, set 1/2 inch from end of the
|
This strip is mortised into the end of each rib for a space of one inch, as shown,
and the joint made tight by a small rivet.
The outer edge of the wing, from the end of the sheet aluminum to
the end of the trailing edge bar, is faced with a strip of spruce or poplar, laminated
into the desired curved form, 1/2 inch thick at the front end, and tapering to 1/4 inch
thick at the point of union with the trailing edge bar. It is mortised into the ends of
the two wing bars and riveted to them and to the ends of the shortened ribs. The wing bars
should be tapered down to about 1/2 inch at their ends.
At H, Fig. 38, is shown an aluminum guy wire terminal. It measures 6 inches long, 2 inches
wide and 1/8 inch thick. The round lugs should project above and below the wing bar 3/4
inch. A 1/4-inch hole is drilled in each lug two of these plates are used at each point on
the wing bar, one on either side, to which they are bolted with five 3/16-inch bolts.
These terminals are placed on the wing bairs at points 5 feet and 9 feet 6 inches from
their inner ends, making four wire terminals on each wing.
At J is shown a round wooden butt 12 inches in length and l l/2
inches in diameter. It is stayed with crossed wires, tile most efficient method being to
divide the space enclosed by the wing bars into two rectangles, each of these being stayed
by crossed wires, running through the open spaces in the ribs, and made fast to the wing
bars by terminal eyelets of steel tape, bolted onto the wing bar. A fairly light
turnbuckle should be used for this work and 1/16 inch wire should be used. The turnbuckle
should be securely locked after being turned up. The section of the wing, from the rear
wing bar to the trailing edge should be similarly stayed.
With the completion of this work the wing is ready for the cloth.
This should be first cut into strips and sewed together to make a square about 15 feet
each way, with the cloth running an the bias with regard to the edges of the square. The
cloth is then tacked along the trailing edge bar, is stretched taut over the aluminum
edging in front, and is brought back on the other side tinder tension, when it is tacked
along the rear edge again. The ends are then tacked firmly to the curved strip on one end
of the wing and to the edge of the rib on the other end, so that the whole structure, with
the exception of the projections of the two wing bars, is completely encased in the cloth.
The edges at the cloth may then be trimmed off and glued over with waterproof glue. The
tacks to be used should be 1/4 inch and very thin, and should be set about 1 inch apart on
the trailing edge bar. On the concave surface of the wing the cloth should be tacked down
to each rib, setting them about 4 inches apart. Each rib is then faced with a strip of
half 1/4 inch rattan from the rear edge on the under side up to and over the curved
entering edge and back on the top surface to the rear end. The rattan is nailed on with
very small nails set about 4 inches apart. After the cloth has been stretched onto the
wing, it may be cut at the point, at which, the guy wire terminals are located, and these
can be let through and the cloth at this point covered with a rectangular patch glue
on.The rear supporting surface with its pivoted tips measures 11 feet 10 inches long and
36 inches chord length. The central fixed section is 6 feet in length. and each of the
tips is 34 inches long, with a space of 1 inch separating them from the center section.
This fixed surface is made up of eight built up ribs, two wing bars, an entering edge bar
and a trailing edge bar. In Fig. 39 is shown the detail of this rib. The depth of flexure
from its chord line is as follows: At B 1 1/4, inches, at D 2 1/8 inches, at E 2 inches,
at F 1 3/4 inches. The thickness of the rib is: At A 1 inch, at C 2 1/4, inches, at D 2
3/8 inches, at E 2 1/4, inches, at H 3/16 inch. The rib to made of two strips of spruce,
1/2 by 1/8 inch cross section, separated and held to shape by rectangular blocks glued and
nailed at points B, D, F and G. In the detail drawing A is shown the cross sectional view
of the entering edge bar. It is made of spruce or poplar, G feet in length, 1 inch thick
and 1 1/4 inches wide, and to cut round on the front edge as shown, the rib ends being
mortised in for a space of 3/4, inch and secured by a simall rivet. The trailing edge bar
is shown in detail H. Its dimensions are 3/16 by 1 1/4, inches, 6 feet long, the rib ends
being riveted as shown. |
| fuselage members and 1/2 inch from the end of the macadamite
splices, respectively. The length of the splicers should be 6 inches.The assemblage at the
extreme rear of the fuselage is shown At A is shown the top of the upright strut, which
joins the two top members with those at the bottom. The ends of the fuselage members are
mortised into this upright, as shown, and the joint made fast by an aluminum plate 6 x 7/8
x 1/10 inches, bolted around both the ends of the horizontal members and the end of the
upright strut. In Fig. 17 is given a detailed illustration of the Bleriot
combination wire-strainer and strut connection, which is used throughout the assembling of
the fuselage, with a few exceptions to be noted later on. The "U" bolt shown is
made of 1/8-inch steel wire, threaded 1 inch on either end, and should measure 7 inches in
length. It is run laterally through the strut at a point 1 inch from the end, and is then
put through the fuselage member at points 1/2 inch away from tile edge of the strut on
either side. In fitting this bolt into the strut it should be left at an angle of 90
degrees, where it is bent in the direction of the fuselage member. After tile diagonal
brace wires have been put in the nuts are turned up on either end of the "U"
bolt until the desired tension is obtained on the brace wires. This tension serves also to
make the union of strut and longitudinal member perfect without further bracing. On the
side of the strut, immediately above the hole for the "U" bolt, is cut a small
slot about 1/8 inch deep, which serves to prevent a possible splitting of tile strut ends
when the tension is put on the wire-strainer. In the cut under discussion will be seen by
dotted lines the end of another strut, which Is joined In the same way, the "U"
bolt being set just a fraction of an inch farther apart to clear the first one in the
fuselage member. In the construction of the fuselage the struts are of different sizes,
being smaller at the rear part., In consequence of which the assemblage,. as shown in Fig.
17 represents only those points where the struts measure 11 1/2 inches in width. But the
only change necessary in assembling the struts measuring l 3/4 inches in width is a
"U" bolt slightly longer. |
At detail D is shown a block A inches in length, in the
center of which is a hole 1 1/8 inches in diameter. This block is set in the rib at a
point 12 inches from the centering edge. The hole forms a bearing for a length of 1 inch
steel tubing running through each rib out to the flexible tips on either side. In
assembling this central section of the surface it is therefore necessary to have these
holes all in proper alignment. The ring bars shown at C and B are made of spruce, 1/2 by 2
1/4 Inches, and 6 feet long. The forward one is set 9 inches from the front end of the
rib, the other bar being 8 inches further to the rear. The blocks B, F and G are evenly
spaced in their respective sections of the rib. When the ribs have been thus built up,
eight for the central section and eight more for the two movable tips, they should be
assembled with the wing bars, being kept in line by a piece of 1-inch tubing run through
the holes D. The ribs should be made fast to the wing bare by the use of 1/2-inch wood
screws. One set of crossed 1/16-inch brace wires and looked turnbuckles will, stay the
structure. At K In Fig. 40 is shown a segment of the steel tubing at the center of the
fixed surface. The members A and B are of wood, 1/2 inch thick, and their shape similar to
the corresponding part of one of the ribs. They are set four inches apart and are made
fast to each wing bar by two wood screws in either end. Holes 1 1/8 inches in diameter are
bored to allow for the tubing. D is the top view of a macadamize clamp and lever arm.
which, by means of wires to either end, operate the movable tips on either side. This
casting is shown in detail in the drawing at the right side of the cut. The clamp is
composed of two similar castings. The cylindrical portion is 4 inches long, 1/8 inch wall,
and is half round, 1 inch inside diameter. The arm extends out 6 inches and is 1/8 inch
thick. It is 1 inch wide at the base and tapers to 3/8 inch at the end. One-half Inch from
each end Is drilled a 1/8-inch hole for the control wire. The two sections are made fast
to the steel tubing by the use of two 3/16-inch bolts, as indicated in K. At L is an
aluminum plate 3 x 1/2 x 1/8 inch, In which is drilled a 3/16-inch hole at one end. This
Plate Is bolted onto the forward wing bar at either end and left projecting one inch above
the top edge of the wing bar. |
Fig. 18 is a side view of the assemblage of two struts with
the fuselage spar, and showing in addition a right-angle bolt, also made of 1/8-inch steel
wire and threaded for 1/2 inch on either end, which serves as a wire-tightener for the
diagonal wire bracing. For the complete machine it will be A, well for the builder to make
70 of the "U" bolts, as in Fig. 17, and 30 of the angle bolts shown In Fig. 18.
He will not need quite this number, but he will then have enough in case of breakage in
assembling. The struts to be used, excluding the few made up on different dimensions to be
taken up a little later, are of two sizes. Those used in the forepat of the fuselage
measure 8/4 x 1 3/4 inches, while the ones toward the rear are 3/4 x 1 1/2 inches in cross
section. They are each beveled to within 1 inch of the end, and left square for that
distance, as indicated in Fig. 17. In assembling the fuselage several methods of pursuing
the work can no doubt be used, but the builder will make quicker progress and will attain
a more perfect and pleasing job if he follows the method suggested here. Considering the
two top members only, the inner edges of these should be 24 inches apart at the forward
end, running parallel to each other to a point 5 inches from the front edge, then
converging until they are separated by a distance of only 11 inches at their other
extremities (in the joint, Fig. 16). If the builder has sufficient floor space he should,
by the use of a chalk line, lay off an outline to represent the inner edges of these
members, as above. Now lay off points oil this diagram, beginning at and measuring from
the front end 7 feet 9 inches, 10 feet 4 inches, 13 feet, 18 feet 4 inches, and at the end
20 feet 6 Inches. The struts to be placed at the first two points should measure 3/4 x 1
3/4 inches cross section, while those from that point on out, to the rear are to be made
3/4 x 1 1/2 inches. Their lengths may now be accurately determined by measurements taken
between the lines of the diagram at those points. In the same manner, now considering this
diagram to represent the two bottom members, Jay off points from the front end as follows:
1 foot 6 inches, 7 feet 6 inches, 10 feet 1 inch. 12 feet 9 inches, 18-feet 1 inch and 20
feet 3 inches. The first three of these struts are 3/4 x 1 3/4 inches, while the latter
three are 3/4 x 1 3/4 inches cross section, the builder determining their length by actual
measurements as before. When the struts so far cut and properly formed have been made it
will be well to assemble the two top members together, after which do like wise with the
two bottom members, but not at this time putting any tension on the "U" bolt
wire-strainers. The wires used throughout, as mentioned In the first Installment of this
article, should be high grade soft steel wire, 3/32 inches in diameter, and made fast
around the "U" bolts with the use of a 1/2-inch length of 3/16- inch brass
tubing.
In like manner the builder may now lay of a diagram representing the inner edges of the
top and bottom fuselage members. It will be found easiest If he will place the actual
spars in the correct position on his floor space and mark direct from them. |
This is to serve as a terminal, to which is bolted a
tubular brace member from the fuselage. At M is shown a plate made of 3/4 x 1/16 inch
steel tape. It is 3 inches long, the upper part being twisted to an angle of 90 degrees
with the lower part. it should project about one inch above the wing bar, and a 9/32-inch
hole drilled in the upper flange. Two or these plates are to be made. Referring back to
Fig. 24, these two plates must be set on the forward wing bar, equidistant from the
center, and so set that they will come flush with the two brackets shown in Fig. 24, to
which they are to be bolted with 1/4-inch bolts. In Fig. 41 C is the controlling edge bar
of the fixed surface at its center. A is a macadamite plate, measuring 12 x 1 x 1/8 inch.
Beginning at its top end and extending down for eight inches it is drilled with 9/32-inch
holes at intervals of 1/2 inch. The angle braces B B., are also of macadamite, 6 x 1 x 1/8
inch, riveted to the trailing edge bar as shown, the space between the two being
sufficient to allow of the plate A being bolted in with a 1/4-inch belt. This upright A in
the assembling is bolted through one of the holes in the brace shown In Fig. 33. For the
construction of the movable tips on either side of this fixed surface eight ribs are
needed. It is made up in exactly the same manner as followed in the fixed section, as
indicated in the various drawings in Fig. 39. The two wing bars are cut to a length of 34
inches, while the entering and railing edge bars are cut to a length of 27 inches, thus
forming a curved outer edge. which is finished by a strip of spruce 1 by 3/16 inch and
laminated to form. The four ribs are set nine inches apart. A section of steel tubing 1
inch diameter, 20 gauge, cut 11 feet in length is used for the pivoting of these movable
tips.
In Fig. 42 is shown the method by which this tubing is made fast to the two Lips. A A,,
represents the two wing bars, and B is a. wood member 3/4 inch thick, with a hole cut to
register with the tubing. It is made fast to the wing bars by wood screws, as shown. This
member is placed at a point near the center of each structure. C is a macadamite casting,
measuring 7 x 1 1/4 inches wide at the center and tapering toward either end, and 1/8 inch
thick. It has cast with it a cylindrical projection 1 inch in length, and of a diameter of
1 inch inside, with a 1/8 inch wall. The plate is bolted onto the member B at either end
by a 3/16-inch bolt. The steel tubing is run through this casting until the movable tip is
separated from the edge of the fixed surface by a space of 1 inch, when the aileron is
made fast by a taper pin run through the cylindrical portion of this plate and the steel
tubing, the pin being locked by a very small cotter or,a piece of wire. In this assembling
the movable tips should be placed so that their surfaces coincide with that of the fixed
section when the lever arm (K, Fig. 40) is in a vertical position.The clothing of this
rear surface is done similarly to the wings. The cloth is sewn into a square 7 by 7 feet
for the center section and put on with the seams running transversely, and tacked along
the trailing edge bar. On the concave surface the cloth should be tacked down to each rib,
and a thin strip of cloth put on over each row of tacks with waterproof glue. |
In the making of this diagram the worker should first lay down
a straight line to represent the base, or ground, and should then run a perpendicular at
one end to represent the side view of the alighting gear. From a point on the
perpendicular lay one of the top fuselage members so as to slope toward the ground line at
an angle of 8 degrees. From a second point on this perpendicular, nearer to the ground
line by 22 inches, lay one of the bottom fuselage members, and slope it gradually so that
at its other extremity It will be separated from the top member by a space of 12 inches.
The builder may now mark off the points for his side struts, bearing in mind that they are
to be located at the same points as in the horizontal struts joining his two top members
and his two bottom members. The side struts are of the same size in cross section as those
horizontal ones with which they coincide. Pleasuring along the top line, the struts,
excluding a specially designed one at one point. should fall at points from the front 1
foot 9 inches, 7 feet 9 inches, 10 feet 4 inches, 13 feet, 15 feet 7 inches, is feet 4
Inches and 20 feet 6 inches. when these struts are completed the fuselage may be put
together, but the builder must not tighten his wires as yet, as it would then be almost
impossible to put in the remaining struts, which are of special design and will be taken
tip fully and illustrated in our next installment. When the builder has progressed to the
point at which we had arrived In the last Installment he will find that all his upright
struts are in place, with the exception of one on either side, these two members forming
the supports for the rear connection of the two wings, and belig built as shown In Figs.
19 and 20.
The top of this strut is capped by a macadamite socket measuring 6 3/4 x 2 x 1 Inch. The
flanges at the top of this casting are 1 inch square and 1/8 inch thick. The hole for the
wing bar Is cut 3/4 inch wide and 2 1/8 inches long. The center of this hole should
measure exactly 3 inches from the top of the casting. It will be very evident that a
change in this measurement will alter the angle of incidence of the wings. |
The space in the center of this section where the lever arm
projects may be cut out and the cloth tacked down to the wooden members which form the
rectangular space, thus leaving an opening for the operation forward and backward of the
controlling lever arm. The covering of the two ailerons is done at the same manner. The
rear surface thus constructed is braced to the upper fuselage members at a point slightly
to the rear of the last cross strut by four arms of 3/8-inch 20-gauge steel tubing,
flattened and bolted onto the fuselage members by a 3/16-inch bolt. One brace leads down
to the plate shown at L, Fig. 40, and is bolted thereto by a 3/16-inch bolt, while the
other tubing member leads to the outer end of the trailing edge bar, to which it is
affixed by a 3/16 inch bolt. The framework of the vertical rudder is shown in Fig. 43. It
is composed of two upright spars, two longitudinals and an edge piece, laminated to the
rectangular outline of the structure. These members are all made of ash. The upright axis
A is 33 inches long and I inch in diameter. B is the same length, and is 1 inch wide and
3/16 inch thick. The members C and D are made in duplicate, one on either side of the
uprights A and B. They are 36 inches in length. They are tapered in form from the point of
union with the member A, forward, as shown, this being to give the proper clearance above
and below the fuselage members, which diverge from the rear forward. At the point where
they are made fast to the member A they should be spaced 13 inches apart, measuring from
their inner edges. This will be found to give a clearance of 1/2 inch above and below the
fuselage members when assembled. The center of this open space should be 14 inches from
the lower edge of the rudder, while the upper edge is 19 inches above center. The joints
of the members with the edge bar and at their points of intersection should be made fast
by the use of a small rivet. The detail at F, the lever for the rudder wires, is shown in
Fig. 44. A is a wood member 1/2 inch thick. Its width at the forward end is 1 3/8 inches
and at the rear 5/8 inch. At either end is shown the method of mortising into it the two
upright members A and B in Fig. 43. |
The hole is cut In the casting at an angle with its edge of
degrees. Through the center of the socket transversely, and at a point 3 inches from the
top, drill a hole 13/32 inch in diameter,, through which a 3/8-inch machine bolt makes
fast the joint of wing bar and strut. The casting is made hollow at the bottom for a
distance of 2 1/2 inches up, leaving the wall 1/8 inch thick. The wooden strut is, to
measure 3/4 x l 3/4 inches, beveled as are all the others, and inserted into the hollow
end of the socket, after which i0ts exact length may be determined in the manner followed
before.
The point on the top fuselage member with which the center of this socket should register
is 4 feet 11 inches from the front end of the fuselage. The union of socket and top
longitudinal member is made by the use of two 3/16-inch bolts, as shown in the cuts. Two
steel terminals are slipped onto the under end of these bolts to form connections for the
diagonal stay wires, or the builder may use two 3/16-inch eyebolts in their stead. The
lower connection of this strut is made.
Two of these are now to be made, measuring 1 to 5 Inches by 3 1/2
by 1 inch. They should be beveled as indicated, and a 1-inch hole bored in the center of
each. These are put onto the fuselage member by the use of two 3/10-inch bolts in either
end. The bottom one should be put under the two bottom fuselage members to take the weight
off the bolts. They are located at a point 15 feet 7 inches from the front end of
fuselage.
Beginning at a point on the lower fuselage members 3 feet 9 Inches from their front ends,
a flooring can now be laid for distance of 24 inches back. This should preferably be
composed of 2-inch boards, and should extend out until they are flush with the outer edge
of the longitudinal members. One half inch yellow pine is to be used, and should be held
by 7/8-inch wood screws. There is no cross strut under this flooring. |
The lever B is made of macadamite, measuring 1/8 inch thick, 12
inches in length, 3 inches wide at the center and tapering to 3/8 inch at either end,
where a 1/8-inch hole for the rudder wire is drilled. The plate is bolted onto the wooden
piece A by four 1/8-inch bolts. Two crossed brace wires are used to stay the frame, as
shown in the drawing.
The cloth is stretched tightly on both sides and tacked on around the edge bar. the tacks
afterwards being covered by a strip of cloth put on with waterproof glue.
ASSEMBLING. In Fig. 45 is shown the detail of the hinged joint by which the
rudder is held in place and allowed to estate about the rear strut as an axis. The
aluminum band has been described in a previous number. It is placed snugly around the
cylindrical member in the rudder, allowance for which is made in the clothing, as
Indicated. Two 1/8-inch cotter pins hold the upright rudder post in position. These two
bands are placed on the upper and lower ends of the rear strut, immediately above and
below the fuselage members. The control wires for the rudder are 1/16-inch stranded
"aviator cord," the wire on the left side being run directly forward and made
fast to the left side of the lever under the flooring, which is attached to the foot lever
above. There seems to be a tendency among amateur builders to cross these wires, but such
a method defeats the very aim of the Bleriot system of control, as the lateral stability
of the machine in flight under ordinary wind conditions is obtained by the operation of
the direction rudder, the foot on the high side of the machine being pressed slightly
forward. This movement coincides with the instinctive operation of the control bell, In
which the operator pushes it toward the high point in the machine, either laterally or
fore and aft. There should be one small wire strainer placed in either one or the other of
the rudder wires to take up all slack. With the same kind of wire the rear elevators are
connected to the fore and aft wire holes in the control bell, through the two pulleys on
the under surface of the floor space. |
Fig. 21 illustrated the assemblage at one end of the section
of steel tubing that acts as a cross strut and also forms a soeket for the forward wing
bar of the wings. This tubing Is located at a point on the top of the fuselage 1 foot 8
1/2 inches from the front. One and three-quarter-inch 20-gauge stock should be used here.
Fig, 22 to a top view of one end of this tubing. The length is to be 27 3/8 inches, which
will allow each end to project 1/2 inch beyond outer edge of the fuselage members. The
tubing is attached to the fuselage by sections of steel tape 1 x 1/16 inch. This tape is
first formed into a semicircular band and is riveted onto the tubing, and the ends are
then turned out to form lugs, and are bolted onto the fuselage members by two 3/16 inch
eyebolts, as shown. The eyes serve as terminal connections for two stay wires. The 1/8
inch bolt shown through the tubing member is set 3 inches back from the end of the tubing.
It serves as a back to the end of the wing bar which is socketed here.
In Fig. 23 Is shown in detail the assemblage at the extreme
rear of the fuselage, and the single rear strut to which the vertical rudder will be
attached. This strut is to measure 3/4 x l 3/4 x 12 inches, and should be beveled as
Indicated in the diagram. At A and B are shown two aluminum straps, measuring 5 1/2 x 1 x
1/16 inch, which are to form Bockets through which the axle of the vertical rudder is to
be placed. These are attached by two 1/8-inch bolts. The wires C and D go to the top and
bottom fuselage members, on the side opposite to that in the cut, thus tending to prevent
a possible spreading of the four fuselage members at this rear joint. The Inner edges of
the two fuselage beams should be 10 1/4 inches apart at a point of union with the rear
strut.
After thie work has been completed the constructor should tightend all his stay wires,
doing it slowly and In equal degrees on each wire, so that he will not strain the whole
assemblage out of square, and should place sufficient strain on the wires to cause them to
sing when touched. A loose wire In the fuselage will cause severe unequal strains on
several others, which are litely to give way when weight is placed on the structure. The
fuselage should now be found to be braced by pairs of diagonal wires, as indicated at Fig.
18, at the strut points on the fuselage, respectively, 7 feet 9 inches, 10 feet 4 Inches,
13 feet, 18 feet 4 inches and 20 feet 6 Inches from. the front end. |
One wire strainer should be here used to render the wires free
of any slack. The wire from leading from the under side of the rear surface is made fast
to the rear edge of the control bell, the upper wire leading to its forward eye. They
should be so set that when the control post is in a position perpendicular to the floor
the elevators will lie in a position flush with the fixed portion of the rear surface.
Both these wires should be brought forward over the lower strut to which the rear wheel
upright is attached and fixed in place by running them through two screw eyes act in that
strut, one on either side of the wheel upright. They may then be run forward over the
lower struts to the one immediately behind the rear edge of the floor, when they go to the
pulleys.
The main supporting surfaces are set at a dihedral angle to the horizontal of three
degrees. In setting the wings in preparation for the fitting of the necessary wires, If
the builder will set the outer end of the wing 8 inches higher than the coincident point
at the fuselage, this angle will be obtained. With the wings thus rigidly held in place,
the steel tape guys may be cut and fitted first. This tape should measrure 1/8 inch thick.
One fourth inch machine bolts should be twised in each case. The tape is here shown turned
back over itself for a space of about 1 Inch and riveted. At B is shown the fastening of
tape and wing-bar terminal H. Fig. 39. This method can be readily seen to facilitate the
operation of assembling and dissembling the machine for movement from place to place.
There are to be four of these tape stays, two to each point on the forward wing bars.
Referring now to Fig. 25, the wire M C is continuous, running down over the free sheave,
and being fitted to the terminals on the rear wing bar that are nearest to the fuselage.
These wires, as are all the others used on the wings, both above and below, are 3/32-inch
stranded steel cable. The fitting of wire and wing-bar terminal is shown in C, Flg. 46.
The wire is turned about itself for three turns, and soldered for that distance. One wire
strainer in this short wire is sufficient. In Flg. 25 the wire A terminates In the
wing-bar terminal on the further end of the rear wing bar, B leading similarly to the
corresponding one on the other wing. A wire strainer in placed In each of these wires. he
wires on the upper surface of the wings are similarly ,placed. there being used a wire at
strainer on each of the eight wires necessary. These should be placed near the supporting
mast, about 2 feet apart, thus making it more convenient for tightening and looking them.
The wires on the upper surface of the wings are similarly ,placed. there being used a wire
at strainer on each of the eight wires necessary. These should be placed near the
supporting mast, about 2 feet apart, thus making it more convenient for tightening and
looking them. |
When the work of constructing the fuselage has progressed thus
far the builder should find the whole assemblage to weigh approximately 34 to 36 pounds.
He is now ready to join the alighting gear and the fuselage. A convenient method of doing
this work is as follows: First let the builder stay the alighting gear in a perpendicular
position, placing it on some solid object. Now measure the distance from floor to lower
end of main tubing members of the alighting gear, and construct a horse of exactly that
height. With the extreme rear end of the fuselage resting on this and the center line of
the fuselage perfectly squared with the alighting gear laterally, the two top members of
the fuselage can now be bolted onto the upper member, with their ends flush with forward
edge.
Two 1/4-inch bolts, set 1/2 inches apart, are used in each member, as shown in Fig. 4. If
at this point it Is found that the two bottom fuselage members are a shade too low to come
up snugly over the wooden knees, these should be marked and trimmed down to make a neat
joint and conforming to the curve in the lower members. Two 1 1/4 inch bolts are also used
in each of these joints. One of these bolts on either side should have an eye on inner
edge of fuselage members, to which a pair of diagonal brace wires may now be attached,
staying the rectangular space thus formed.
Fig. 24 illustrates an aluminum plate, which should now be affixed to the fuselage, one on
either lower member, on its outer edge, and centered at a point 34 inches forward of the
rear end of the fuselage. The plate measures 3 by 1-3/4 inches and 1/8 inches thick. It is
made fast to the fuselage member by two 3/16 inch bolts, and at the lower rounded edge a
0/32-inch hole is drilled, to allow for a 1/4-inch bolt. The office of these two plates is
to form the connection for the front edge of the rear supporting surface, and care should
be taken to have the two bolt holes in a line exactly perpendicular to center line of the
fuselage, as a very slight discrepancy here would throw the surface completely out of
alignment. The bolts used to make this connection should be 1/4 x 1/2 inch, For the
building of the pedestal carrying the flexing lever arm and the supporting mast above the
fuselage about 25 feet of 3/4-inch 16-gauge aluminum tubing will be needed. |
The wires on the upper surface of the wings
are similarly ,placed. there being used a wire at strainer on each of the eight wires
necessary. These should be placed near the supporting mast, about 2 feet apart, thus
making it more convenient for tightening and looking them. The two sets of wires
supporting the forward wing bar should lead over the forward end of the longitudinal
tubing in the supporting mast, and made fast there by a small piece of wire run through
holes drilled in the tubing on either side of the wing wires. Those at the rear of true
wing are run through the sheave provided for them.
Referring to the U-bolt shown in Fig. 3, a wire of the same kind slaould be made fast to
this U-bolt, and with a turnbuckle set in it, run back diagonally along the under surface
of each wing and made fast to the rear wing-bar terminal which is closest to the fuselage.
For this purpose a 1/4-inch eyebolt may be used at this point, and this backstay fastened
Into the eye thus provided.
The reader will readily recognize the impossibility of the wiriter's going into any more
than a cursory discussion on the mounting of the power plant, as tile method must
necessarily be very different with the use of each different motor. However, there are one
or two points to be carefully borne in mind in mounting any one of tile various good
motors. The motor should be so set that the center of thrust which is represented by the
center of the propeller hub should be 15 Inches below the top member in tile alighting
gear, although a variance from this should be toward raising the center of thrust above
this point. Looked at from the side of the machine, the crankshaft should lie in a line
parallel with that part of the top fuselage members in the rear of their curved portion.
Although there are numerous methods of mounting the various motors, In this machine the
total weight of the engine should be sustained by the top horizontal member and the two
upright members of the alighting gear.
In tile use of a water-cooled motor. the radiator may be placed directly forward of the,
control bell, or, in the case of twin radiators, which are very efficient, they may be
placed in the alighting gear, between the upright tubing and the upright wooden members.
The rectangular space directly beneath the motor, and the alighting gear has been used to
accommodate a radiator, but with indifferent success, as Its surface detracts greatly from
the propulsive efficiency of the propeller. |
| For the construction of the lower pedestal, as illustrated in
Fig. 25, four lengths of the 3/4-inch aluminum tubing, which was mentioned last week, will
be needetl, each cut 32 inches long. These four members are made fast to the under edges
of the four lower fuselage members at points respectively 1 inch forward and 1 inch to the
rear of the 2-foot floor. These upper ends should be flattened for a space of 1 inch and
bolted to the fuselage member by a 3/16-inch eyebolt, the eye being placed on the upper
side of the fuselage beam. The eyes will thus serve as terminals for the wires staying the
rectangular spaces directly before and behind the flooring. |
The machine, as built, should fly efliciently when equipped
With a motor weighing not over 180 pounds, and developing 30 horsepower. This motor should
give a standing thrust of 240 pounds, sufficient for flight.
The location of the motor in a fore and aft direction should be decided by actual
balancing tests, with the aviator seated in the machine.
The front wheels may be placed on a stout beam, another one being placed under the center
of this and running back tinder the rear wheel. This long beam way then be placed on a
wooden roller, the machine being rolled into a balance. The motor or a movable weight
representing the engine may then be moved backward or forward on its bed until this
balance falls at a point 4 feet 1 inch to the rear of the alighting gears.
The most convenient location for fuel tank is directly forward of the control bell and
slightly lower than the plane of the top fuselage members. |
| The aircraft flys very well. The wing warping is very easy to control. The trailing
edge of the wing at tip moves about three inches up and down from neutral for roll
control. Pitch control is positive and predictable. I have flown the aircraft as fast as
50 WH and have found that it stalls somewhere below 30 NPH. I have had the Bleriot up to
an altitude of 800 feet while on an air to air photo flight, and have flown the aircraft
in crosswinds up to 2 NVH at 90 degrees. My total time to date in the Bleriot is over
eight hours air time, with no problems in flight. |
Airplane Drawings
Prince Plans provided by:
 
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